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Below you will find a variety of different conversions. Some of the data is overlapping, and it is presented in an unorganized manner. The intended use of this page is to search (with your browsers text search function) for what you are looking for (IE mesh, ffg, etc). Feel free to request/submit information for this section.

The following tables of conversions and information are currently available:

 

 

 

Granulation's of Potassium Nitrate Black Powders

Mill. Grade

Sieve

Retained Max %

Sieve

Retained Through %

A-1

4

3.0

8

5.0

A-2

4

3.0

12

5.0

Cannon

6

3.0

12

5.0

A-3

12

3.0

16

5.0

A-3a

12

3.0

20

5.0

Musket

14

3.0

25

5.0

FFG

16

3.0

30

5.0

A-4

16

3.0

40

5.0

Shell

16

3.0

50

5.0

FFFG

20

3.0

50

5.0

A-5, Fuze

40

3.0

100

5.0

FFFFG

45

3.0

140

5.0

A-6

100

5.0

140

15.0

A-7

100

3.0

140

50.0

Meal

100

5.0

200

50.0

 

Various Mesh Sizes/Comparisons

Sieve Mesh No.

Inches

Microns

Typical material

14

0.056

1400

 

28

0.028

700

Beach sand

60

0.0098

250

Fine sand

100

0.0059

150

 

200

0.0030

74

Portland cement

325

0.0017

44

Silt

400

0.0015

37

Plant Pollen

(1200)

0.0005

12

Red Blood Cell

(2400)

0.0002

6

 

(4800)

0.0001

2

Cigarette smoke

 

Sporting Grade Powders

Mill. Grade

Sieve

Retained Max %

Sieve

Retained Through %

Whaling

32/64

3

4

12

Life Saving Service

6

3

12

12

Cannon

6

3

12

12

Saluting

10

3

20

12

Fg

12

3

16

12

FFg

16

3

30

12

FFFg

20

3

50

12

FFFFg

40

3

100

12

 

Blasting Grade Powders

Mill. Grade

Sieve

Retained Max %

Sieve

Retained Through %

FA

20/64

3

5

12

2FA

4

3

12

12

3FA

10

3

16

12

4FA

12

3

20

12

5FA

20

3

50

12

6FA

30

3

50

12

7FA

40

3

100

12

Meal D

40

3

--

--

Meal F

100

3

--

--

Meal XF

140

3

--

--

 

Granulation's of Sodium Nitrate Black Powders

 

Military Grade Powder

Mill. Grade

Sieve

Retained Max %

Sieve

Retained Through %

JAN C

9/16 inch

0

3/8 inch

0

JAN B

4

3

16

5

JAN A

12

3

40

5

 

Commercial Grade Blasting

Mill. Grade

Sieve

Retained Max %

Sieve

Retained Through %

CCC

40/64

7.5

32/64

7.5

CC

36/64

7.5

24/64

7.5

C

27/64

7.5

18/64

7.5

F

20/64

7.5

5

7.5

FF

4

7.5

8

7.5

FFF

6

7.5

16

7.5

FFFF

12

7.5

--

--

Meal BB

16

7.5

--

--

Meal BD

40

7.5

--

--

 

Sporting and Blasting Grades Compared:

Sporting Grades (G)

Grain Size (in mm)

Blasting Grades (A)

Grain Size (in mm)

 

 

1FA

8.0—4.0

Cannon Grade

4.76—1.68

2FA

4.76—1.68

1FG

1.68—1.19

4FA

1.68—.84

2FG

1.19—.59        

   

3FG

.84—.29

5FA

.84—.297

4FG

.42—.15

7FA

.42—.149

 

 

Meal D

.42

5FG

.149

Fine

.149

 

Sulfur Types:

Name

Characteristic

Amorphous Sulfur

Rapidly cooled sulfur not soluble in CS2

Bright Sulfur

Crude sulfur without discoloring impurities

Brimstone

Crude sulfur

Broken Rock Sulfur

Refined sulfur mixture of lumps and dust

Colloidal Sulfur

Sulfur that has been chemically precipitated in water

Crude Sulfur

Bright or dark sulfur, free of  Se, Te and As

Dark Sulfur

Crude sulfur with hydrocarbon contamination

Dusting Sulfur

Crude or refined powdered sulfur

Elemental Sulfur

Native sulfur at least 99.5% pure

Flour Sulfur

Crude sulfur 200 – 300 mesh

Flowable Sulfur

Colloidal or agricultural sulfur

Flowers of Sulfur

Sulfur purified by distillation (actually sublimation)

Frasch Sulfur

Native sulfur from superheated water injection

Insoluble Sulfur

Flowers of sulfur treated with carbon disulfide

Lac Sulfur

Precipitated from polysulfide solutions, up to 45% CaSO4

Native Sulfur

Naturally occurring elemental form – often large crystals

Precipitated Sulfur

Precipitated from polysulfide, washed with HCl

Prilled Sulfur

Crude sulfur in small round pellets

Recovered Sulfur

Elemental sulfur from any combined sources

Refined Sulfur

Distilled sulfur more than 99.8% pure

Rubbermaker’s Sulfur

Ground sulfur with low acid, ash and moisture content

Run-of-Mine Sulfur

Frasch sulfur with lumps and fines

Slated Sulfur

Crude sulfur that solidified on a moving belt

Virgin Rock and Roll Sulfur

Refined sulfur at least 99.8% pure, cast or in lumps

Wetable Sulfur

Powdered and treated for easy water dispersion

 

Common BP Rocket Engine Sizes:

Size

I.D.

Length

2oz

3/8"

2-3/4"

4 oz

1/2"

5"

8 oz

5/8"

6-1/4"

1 lb

3/4"

7-1/2"

2 lb

7/8"

10"

3 lb

1"

10"

4 lb

1-1/4"

12"

6 lb

1-1/2"

16"

 

Cut Star Size vs Shell Size:

Shell Size

Cut Color Stars

Cut Tailed Stars

3"

1/4" or smaller

1/4" - 3/8"

4"

1/4" - 3/8"

3/8" - 1/2"

5"

3/8" - 1/2"

1/2" - 5/8"

6"

3/8" - 1/2"

1/2" - 5/8" or 3/4"

8"

1/2" or larger

5/8" or larger

 

Kraft Paper Weights and Calipers:

Paper Weight

Thickness

30 lb

.003"

40 lb

.004"

50 lb

.005"

60 lb

.006"

70 lb

.007"

90 lb

.009"

The 'weight' of paper, as defined in the paper industry, is the measured weight of one ream (500 sheets) of a designated 'basis size' for the paper in question. The basis size for kraft wrapping is 24 x 36 inches. Thus, the caliper may not give the exact weight of the paper due to differences in density between different manufacturers.

 

Minimum Display Site Radius:

LARGEST SHELL SIZE

DISPLAY SITE RADIUS

< 3 in.

140 ft.

3 in.

210 ft.

4 in.

280 ft.

5 in.

350 ft.

6 in.

420 ft.

7 in.

490 ft.

8 in.

640 ft.

10 in.

700 ft.

12 in.

840 ft.

> 12 in.

AHJ approval

The display site radius represents the total area from which the public is not allowed to enter during setup and display of an outdoor show.

 

Minimum Mortar Length:

in inches

Mortar ID (in.)

Single Break

Double Break

Up to 4-Break

3

15

18

21

4

20

23

27

5

24

28

32

6

28

32

37

8

34

40

46

10

40

46

54

12

46

52

62

The mortar length is measured from above the bottom plug. A rule of thumb is 5 times the mortar diameter for shells under 8 inches, and 4 times the mortar diameter for shells 8 inches and up.

 

Dimensions of Paper Strips for Canister Shells:

70 lb Paper 

Shell Size

No. of turns

Length of Strips

3"

3

1 - 24" strip

4"

4

2 - 24" strips

5"

5

3 - 24" strips

6"

6

4 - 24" strips

8"

8

4 - 48" strips

Different configurations of strips may be used to get the desired number of turns. Grain should run parallel to the case former.

 

Paste Wraps for Single Break Canister Shells:

Shell Size

No. Turns / Paper Weight

Length of Sheet

3"

3 turns / 30-40 lb.

1 - 24" sheet

4"

4 turns / 50-70 lb.

2 - 24" sheets

5"

5 turns / 60-70 lb.

3 - 24" sheets

6"

6 turns / 60-70 lb.

4 - 24" sheets

8"

8 turns / 70 lb.

4 - 48" sheets

 

Shell Burst Height:

Shell (in)

Size (mm)

Burst (ft)

Height (m)

3

76

400

120

4

102

500

150

5

127

600

180

6

152

700

210

8

203

900

270

10

254

1050

320

12

305

1150

350

The height above the ground for which a shell should typically break. Rule of thumb: 100ft plus 100ft for each inch of shell diameter.

 

Standard Spiking Patterns:

Shell Size

Verticals/Strands

Material

3"

12 / 2

8-ply cotton

4"

16 / 2

8 or 10-ply cotton

5"

24 / 2

8 or 10-ply cotton

6"

32 / 2

8 or 10-ply cotton

8"

48 / 2 or 48 / 3

8 or 10-ply cotton

In practice, unwaxed flax twine is often used for it's resistance to stretching and higher strength to size ratio compared to cotton.

 

Spolette Dimensions and Powder Charges:

Shell

I.D.

O.D.

Length

Powder Charge

3" single break

5/16"

.55"

2"

1" to 1-1/4"

4" single break

5/16" to 3/8"

11/16"

3"

1-3/8"

5" single break

5/16" to 3/8"

11/16"

3"

1-3/8" to 1-1/2"

6" single break

5/16" to 3/8"

11/16"

3"

1-1/2"

8" single break

5/16" to 3/8"

11/16"

4"

1-3/4"

Since timing will vary due to factors such as ramming pressure, increment size, quality of powder etc., these numbers are a starting point for further adjustment by the worker.

 

Time Fuse Delay Times:

Shell Size (in)

Delay Time (sec)

3

3     

4

3.5     

5

4     

6

5     

8

6     

10

6.5     

12

7     

Typical delay times from lift until burst for aerial shells.

 

Lift Charge Amounts for Single Break Shells:

Shell Size

Description

Weight of 2FA lift

3"

color or salute

1 oz

3"

color and inserts

1-1/4 to 1-1/2 oz

4"

color or salute

2 oz

4"

color and inserts

2-1/2 oz

5"

color or salute

3 to 3-1/2 oz

5"

color and inserts

4 to 5 oz

6"

color or salute

4 to 5 oz

6"

color and inserts

4-1/2 to 6 oz

8"

color

8 - 12 oz

A rule of thumb frequently used for lift charge calculation is one ounce of 2FA for every pound of shell weight up to 10 lbs, and 1/2 oz of lift for each pound in excess of 10 lbs. The larger the shell is, the more factors such as mortar length, shell length and shell clearance come into play.

 

 

Sources:

Pyrotechnica IX

Skylighter newsletter

NFPA 1123-1990

Illustrated Dictionary of Pyrotechnics

Westech